Material selection

Sterilization match

Pick a sterilization route and the properties your part needs, and see which catalog grades survive it — ranked, each with a property-retention note and a specific watch-out. A grade whose heat-deflection temperature under load sits below the autoclave cycle cannot claim steam compatibility, and this tool says so.

11 grades survive steam autoclave

PEEK · Polyetheretherketone

Compatible

Effectively unlimited repeat autoclaving; semicrystalline and hydrolysis-resistant.

PEEK · Polyetheretherketone

Compatible

Effectively unlimited repeat autoclaving; semicrystalline and hydrolysis-resistant.

PP · Polypropylene

Compatible

A workhorse autoclave material; unfilled walls tolerate repeated 121–134 °C cycles.

PP · Polypropylene

Compatible

A workhorse autoclave material; unfilled walls tolerate repeated 121–134 °C cycles.

PPSU · Polyphenylsulfone

Compatible

Withstands 1000+ autoclave cycles with minimal property loss — a benchmark for repeat sterilisation.

PSU · Polysulfone

Compatible

Autoclavable, though cycle life is lower than PPSU; watch for stress crazing near gates.

TPE · Thermoplastic Elastomer

Conditional

Selected TPV grades autoclave well; softer TPE compounds can take a compression set — validate seal force after cycling.

TPV · Thermoplastic Vulcanizate

Conditional

Selected TPV grades autoclave well; softer TPE compounds can take a compression set — validate seal force after cycling.

PA66 · Polyamide

Conditional

High-melting PA tolerates cycles, but moisture uptake changes dimensions — validate fit.

PP-T20 · Polypropylene Compound

Conditional

A workhorse autoclave material; unfilled walls tolerate repeated 121–134 °C cycles.

Compatibility verdicts combine each grade's documented sterilization data with Nexeo Applications Engineering assessment of its resin family. Retention and watch-out notes are qualitative — always validate against your own cycle and dose.

Resin family × sterilization method

A quick-reference disposition for every resin family we stock. Hover any cell for the mechanism. Verdicts are a Nexeo Applications Engineering assessment of general family behaviour; a specific grade can narrow them via its own documented data.

Sterilization compatibility by resin family and method
Resin familyGammaE-BeamEthylene OxideSteam AutoclaveDry HeatVaporized Hydrogen Peroxide
Polycarbonate (PC)CompatibleCompatibleCompatibleNot recommendedConditionalConditional
Polypropylene (PP)ConditionalConditionalCompatibleCompatibleNot recommendedCompatible
Polyphenylsulfone (PPSU)CompatibleCompatibleCompatibleCompatibleCompatibleCompatible
Polysulfone (PSU)CompatibleConditionalCompatibleCompatibleCompatible
Polyetheretherketone (PEEK)CompatibleCompatibleCompatibleCompatibleCompatibleCompatible
Cyclic olefin (COC / COP)CompatibleCompatibleCompatibleNot recommendedConditional
Thermoplastic polyurethane (TPU)ConditionalConditionalCompatibleNot recommended
Thermoplastic elastomer / vulcanizate (TPE / TPV)ConditionalConditionalCompatibleConditional
Medical PVCCompatibleCompatibleCompatibleNot recommended
Polyoxymethylene (POM)ConditionalCompatibleNot recommended
ABS / PC-ABSConditionalCompatibleNot recommended
Copolyester (Tritan)CompatibleCompatibleCompatibleNot recommended
Polyamide (PA)ConditionalCompatibleConditional