All reference applications
IV Administration Set — representative components
Infusion & Fluid Delivery

IV Administration Set

An IV administration set is a multi-part fluid path where every wetted component is a prolonged-contact device. The design problem is balancing optical clarity at the drip chamber, kink-resistant flexibility along the tubing, and rigid dimensional control at the connectors — while keeping the whole set compatible with a single terminal sterilization route.

Sterilization: Ethylene OxideGammaE-Beam
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Component material package

A recommended grade per component, drawn from the Nexeo catalog. Recommendations are engineering assessments; a cited property links the choice to data we hold for that grade.

ComponentRecommended gradeWhy
Drip chamber
Transparent chamber for visual drop-rate monitoring
Makrolon Rx1805
Polycarbonate (PC)
A clear, rigid PC gives the wall stiffness and optical clarity needed to read the drip rate, and it tolerates EtO and radiation routes used for finished sets.
Cited: Light Transmission
Flexible tubing
Kink-resistant fluid conduit
Benvic MED CR 70
Polyvinyl Chloride (PVC)
A flexible medical PVC compound is the incumbent tubing material for prolonged-contact fluid paths and extrudes into thin-wall, kink-resistant tube.
Luer connector
Rigid ISO 80369 slip/lock fitting
Makrolon Rx2530
Polycarbonate (PC)
A higher-flow PC holds thread and taper dimensions at the connector while staying clear for air-bubble inspection.
Roller clamp housing
Flow-control clamp body
Purell RP374R
Polypropylene (PP)
A random-copolymer PP gives the living-hinge toughness and creep resistance a roller clamp needs, with broad sterilization compatibility.
Producer datasheetNexeo Applications Engineering assessmentAwaiting datasheetNot published by producer

Key regulatory requirements

  • ISO 10993-1 biological evaluation (prolonged, blood-path contact)
  • USP Class VI on fluid-contact grades
  • ISO 80369-7 small-bore luer connectors
  • DEHP-free fluid path increasingly required by procurement

Engineering watch-outs

  • Confirm plasticizer system on the PVC tubing against DEHP-free requirements before specifying.
  • Radiation sterilization can yellow PC — validate color shift against the drip-chamber inspection requirement.
  • Bond/solvent-weld compatibility between PC connectors and PVC tubing must be validated as an assembly.

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